![]() |
UNIVERSITY
of DELAWARE |
|
| DEPARTMENT of CHEMISTRY
and BIOCHEMISTRY |
||
|
||
| Physical Properties |
||
![]() |
|
![]() |
|||||||||||||||||||||||||||||||||
Quartz and Vycor are used mostly where purity, greater chemical resistance or high temperature are required. It is extremely important that special care be taken to clean properly. Even a single finger print can easily start the onset of devitrification. In most cases neither can be fused to other glass types without the use of graded seals or transition tapes. In limited cases a chemical (HF) process may be used on other glasses which would allow them to be directly fused to Quartz or Vycor. Soda lime has limited applications for reasons stated below. It can be used as an intermediate glass and also “wets” and seals to certain metals. Borosilicate is the most common and preferred glass to work with. It can handle higher heat than Soda Lime , but not the extreme temperatures of Quartz and Vycor. It is resistant to most chemicals and able to handle large temperature fluctuations. The composition of glasses mentioned above are sometimes modified
to meet special industrial needs or requirements. There are also
many different glass
types available
that
are engineered
for specific
uses such as alumino silicate, lead, nonex, uranium,
etc.
Most are not readily compatible with
one another and must be taken into consideration during the designing
phase. |
|||||||||||||||||||||||||||||||||||
|
Below are the basic physical
properties of each |
|||||||||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
|
Borosilicate
Glass |
|||||||||||||||||||||||||||||||||||
|
(Pyrex, Kimax KG-33, Duran) - Low Expansion Glass
With proper care, it will withstand most temperatures used in normal laboratory use. It is highly resistant to chemical attack. The low coefficient of expansion also allows manufacturing it with heavy walls giving it mechanical strength, while retaining reasonable heat resistance.It is a glass that can be fabricated more easily than most other glasses, thus making it more economical. Borosilicate is by far the most widely used, and prefered, glass for laboratory apparatus.
Note: There are some borosilicate glasses (usually foreign made) that are not compatible with standard US maunfacturers mentioned above. If in doubt bring item to the Glass Shop to be tested.
The information below gives basic compositions. Each US manufacturer's "recipe" may vary slightly, but they should be compatible.
Chemical Composition
Physical Properties
Applications Warnings Thick-walled ware, such as bottles, jars and desiccators, should not be heated by flame, hot plate, or other comparable source of heat. Do not use hydrofluoric or hot phosphoric acid in glass. Do not use scratched or abraded glassware. Hot alkalines will etch glass. |
|||||||||||||||||||||||||||||||||||
| |
|||||||||||||||||||||||||||||||||||
|
Fused Quartz |
|||||||||||||||||||||||||||||||||||
Quartz is found as colorless transparent crystals which are practically pure silica. It is both difficult and expensive to produce in any form. It has good mechanical strength and almost perfect elasticity. Because its coefficient of expansion and contraction is near zero, it is it can be ground and polished into one of the flattest surfaces in the world. It can also be melted into solid ingot form from which rod is drawn or into hollow "fused quartz" ingots for tubing fabrication. It can be processed into some of the finest optical devices available. Quartz products can be used continuously at 900°C, and intermittently to 1200°C provided it is not in contact with contaminating materials which can cause the onset of divitrification. Because of its extremely low coefficients, like vycor, it can be used for very precise analytical work.
|
|||||||||||||||||||||||||||||||||||
Property |
Typical Values |
||||||||||||||||||||||||||||||||||
|
Density | 2.2x10 3 kg/m3 |
|||||||||||||||||||||||||||||||||
|
Hardness | 5.5 - 6.5 Mohs' Scale 570 KHN 100 |
|||||||||||||||||||||||||||||||||
|
Design Tensile Strength | 4.8x10 7 Pa (N/m2) (7000 psi) |
|||||||||||||||||||||||||||||||||
|
Design Compressive Strength | Greater than 1.1 x l0 9 Pa (160,000 psi) |
|||||||||||||||||||||||||||||||||
|
Bulk Modulus | 3.7x10 10 Pa (5.3x10 6 psi) |
|||||||||||||||||||||||||||||||||
|
Rigidity Modulus | 3.1x10 10 Pa (4.5x10 6 psi) |
|||||||||||||||||||||||||||||||||
|
Young's Modulus | 7.2x1 -10 Pa (10.5x10 6 psi) |
|||||||||||||||||||||||||||||||||
|
Poisson's Ratio | .17 |
|||||||||||||||||||||||||||||||||
|
|
||||||||||||||||||||||||||||||||||
|
Coefficient of Thermal Expansion | 5.5x10 -7 cm/cm . øC (20øC-320øC) |
|||||||||||||||||||||||||||||||||
|
Thermal Conductivity | 1.4 W/m . øC |
|||||||||||||||||||||||||||||||||
|
Specific Heat | 670 J/kg . øC |
|||||||||||||||||||||||||||||||||
|
|
||||||||||||||||||||||||||||||||||
|
Softening Point | 1683øC |
|||||||||||||||||||||||||||||||||
|
Annealing Point | 1215øC |
|||||||||||||||||||||||||||||||||
|
Strain Point | 1120 øC |
|||||||||||||||||||||||||||||||||
|
|
||||||||||||||||||||||||||||||||||
|
Electrical Resistivity | 7x10 7 ohm cm (350øC) |
|||||||||||||||||||||||||||||||||
|
Dielectric Properties | (20øC and 1 MHz) |
|||||||||||||||||||||||||||||||||
|
|
Constant | 3.75 |
||||||||||||||||||||||||||||||||
|
|
Strength | 5x10 7 V/m |
||||||||||||||||||||||||||||||||
|
|
Loss Factor | Less than 4x10 -4 |
||||||||||||||||||||||||||||||||
|
|
Dissipation Factor | Less than 1x10 -4 |
||||||||||||||||||||||||||||||||
|
|
|
|||||||||||||||||||||||||||||||||
|
Index of Refraction | 1.4585 |
|||||||||||||||||||||||||||||||||
Manufacture Quartz is one of the many forms of silicon dioxide and sand is its best known source for manufacture. Applications
CleaningFor applications in which cleanliness is important, The following procedure is recommended: The product, particularly tubing, should be washed in deionized or distilled water with a degreasing agent added to the water. The fused quartz should then be placed in a 7% (maximum) solution of ammonium bifluoride for no more than ten minutes, or a 10 vol % (maximum) solution of hydrofluoric acid for no more than five minutes. Etching of the surface will remove a small amount of fused quartz material as well as any surface contaminants. To avoid water spotting which may attract dirt and cause devitrification upon subsequent heating, the fused quartz should be rinsed several times in de-ionized or distilled water and dried rapidly. To further reduce the possibility of contamination, care should be used in handling fused quartz. The use of clean cotton gloves at all times is essential. Washing of translucent tubing is not recommended because the water or acid solution tends to enter the many capillaries in the material. This may cause the quartz to burst if the pieces are subsequently heated rapidly to very high temperatures. Warnings
|
|||||||||||||||||||||||||||||||||||
|
Soda Lime Glass
|
|||||||||||||||||||||||||||||||||||
Soda lime is not as chemical resistant as borosilicate glass. Its lower melting point and higher coefficient or expansion and contraction make it ideal for certain glass to metal operations as well as inexpensive glassware such as pipettes or plate glass. However those same coefficients make it unusable where high heat or great temperature fluctuations are necessary. Because its characteristics it is not recommended that soda lime "apparatus" be purchased in many cases. It is much more difficult (or sometimes impossible) to repair if damaged. |
|||||||||||||||||||||||||||||||||||
|
|||||||||||||||||||||||||||||||||||
|
Composition |
(percent approx.) |
|
SiO2 |
73% |
|
Na2O |
14% |
|
CaO |
7% |
|
MgO |
4% |
|
Al2O3 |
2% |
| Coeff. of Exp. |
89 x 10-7cm/cm/°C |
| Strain Point |
511°C |
| Anneal Point |
545°C |
| Soften Point |
724°C |
| Density |
2.40 g/cm3 |
| Youngs Mod. |
Not available |
| Refract. Index |
1.515 @ Sodium D Line |
Warnings
Do not use hydrofluoric or phosphoric acid on soda lime
glass.
Alkalines will etch glass.
Vycor labware has several exceptional properties and is similar to fused quartz in its nature. Unlike quartz, vycor is man-made from borosilicate glass through a special leaching process to form its characteristics. It may be used at much higher temperatures than borosilicate glass and will withstand considerably more thermal shock. Vycor products can be used continuously at 900°C, and intermittently to 1200°C provided it is not in contact with contaminating materials which can cause the onset of divitrification. Being of a very simple composition and extremely low coefficient of expansion and contraction,like quartz, it can be used for very precise analytical work. There are roughly 7 types of vycor that allow for many uses. They were created to allow, higher heat ranges, infrared transmission, varying UV transmission ranges, specific porous properties (thirsty glass), and to absorb most visable light from a tungsten filiment while transmitting infrared radiations.
Chemical Composition
|
Composition |
(percent approx.) |
|
SiO2 |
96.4% |
|
B2O3 |
3.0% |
|
A12O3 |
0.5% |
|
Misc. Traces |
0.1% |
| Coeff. of Exp. |
7.5 x 10-7cm/cm/°C |
| Strain Point |
890°C |
| Anneal Point |
1020°C |
| Soften Point |
1530°C |
| Density |
2.18 g/cm3 |
| Youngs Mod. |
6.7 3 103 Kg/mm2 |
| Refract. Index |
1.458 @ Sodium D Line |
| Temp. Limits |
1200°C (Extreme Service) |
| 900°C (Normal Service) |
Manufacture
Vycor is formed as a borosilicate type glass. It is then subjected
to a chemical treatment that removes most of the elements in the glass
except silica (SiO2). Glass is then reheated to eliminate
the microscopic holes caused by the chemical treatment. Only quartz
has a higher silica content.
Applications
Designed for use in all products that must withstand very high temperatures
or thermal shock. Can only be sealed to borosilicate glass with
graded seals.
For applications in which cleanliness is important, The following procedure is recommended: The product, particularly tubing, should be washed in deionized or distilled water with a degreasing agent added to the water. The fused quartz should then be placed in a 7% (maximum) solution of ammonium bifluoride for no more than ten minutes, or a 10 vol % (maximum) solution of hydrofluoric acid for no more than five minutes. Etching of the surface will remove a small amount of fused quartz material as well as any surface contaminants. To avoid water spotting which may attract dirt and cause devitrification upon subsequent heating, the fused quartz should be rinsed several times in de-ionized or distilled water and dried rapidly. To further reduce the possibility of contamination, care should be used in handling fused quartz. The use of clean cotton gloves at all times is essential. Washing of translucent tubing is not recommended because the water or acid solution tends to enter the many capillaries in the material. This may cause the quartz to burst if the pieces are subsequently heated rapidly to very high temperatures.
Warnings
Do not use hydrofluoric acid (or hot phosphoric acid).
Alkaline solutions attack slowly at room temperature , but much faster
at elevated temperatures.